Opel Vectra A

since 1988-1995 of release

Repair and car operation



Vektr A. Opel
+ 1. Maintenance instruction
+ 1.1 Maintenance
- 2. Engine
   2.2. General information
   2.3. System of ventilation of a case
   2.4. Compression check
   2.5. Repair operations on the engine established in the car
   2.6. The repair operations demanding removal of the engine
   2.7. Recommendations about engine removal
   + 2.8. Removal and engine installation without a transmission
   - 2.9. Removal and engine installation together with a transmission
      2.9.1. Removal
      2.9.2. Separation of a transmission from the engine
      2.9.3. Connection of a transmission with the engine
      2.9.4. Installation
   2.10. Replacement of support of the engine and transmission
   2.11. Engine repair
   + 2.12. A gear belt and pulleys (without the automatic mechanism of a tension)
   2.13. A gear belt and the tension mechanism (l models 1,4 and 1,6 except С16 NZ2)
   2.14. An opening in a back casing of a gear belt on l models 1,4 and 1,6
   2.15. Gear belt and tension mechanism (l NZ2 1,8 and 2,0 C16 model)
   2.16. Forward sealing ring of a camshaft
   2.17. Back sealing ring of a camshaft
   2.18. Camshaft and camshaft case
   + 2.19. Removal and installation of a head of the block of cylinders on the engine in the car
   2.20. Removal and installation of a head of the block of cylinders on the removed engine
   + 2.21. Repair of a head of the block of cylinders
   2.22. Cleaning and survey of a head of the block of cylinders
   2.23. Hydraulic pushers of valves
   2.24. Flywheel
   2.25. Replacement of a forward sealing ring of a cranked shaft
   2.26. Replacement of a back sealing ring of a cranked shaft
   2.27. Oil pallet
   2.28. Oil pump
   2.29. Repair of the oil pump
   2.30. Removal and installation of pistons and rods
   2.31. Check of pistons and rods
   + 2.32. Removal and installation of a cranked shaft
   2.33. Check of a cranked shaft
   2.34. Survey and gap check in radical and shatunny bearings
   2.35. Check of a working gap of the bearing
   2.36. Check of the block of cylinders of the engine
   2.37. Engine start after major maintenance
+ 3. Repair of DOHC engines
+ 4. Repair of the diesel engine
+ 5. Cooling system
+ 6. Fuel system
+ 7. A fuel and exhaust system of models with system of injection of fuel
+ 8. Exhaust system and system of fall of toxicity of exhaust gases
+ 9. Fuel systems of the diesel engine
+ 10. Engine electrosystems
+ 11. Transmission
+ 12. Mechanical transmission
+ 13. Automatic transmission
+ 14. Power shafts
+ 15. Brake system
+ 16. Suspension bracket
+ 17. Body
+ 18. Electric equipment
+ 19. Check of malfunctions


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2.9.4. Installation

PERFORMANCE ORDER
1. Using the load-lifting mechanism, establish the engine together with a transmission in a motor compartment of the car.
2. Working under the car, establish a back arm of fastening of a transmission. Establish under bolts of fastening of an arm new plates and tighten bolts the demanded moment.
3. Screw in two bolts, transmissions fixing a back arm to the bottom frame, but do not tighten them finally.
4. Establish the right arm of fastening of the power unit and screw bolts on the block of cylinders, having tightened bolts the demanded moment.
5. Screw in new bolts of fastening of the right arm of the power unit to a body, but do not tighten them finally.
6. Establish the left arm of the power unit and screw it bolts on a transmission, having tightened them the demanded moment.
7. Screw new bolts the left arm of a transmission on a body and tighten bolts the demanded moment.
8. Tighten bolts of fastening of the right arm of the power unit to a body and bolts of fastening of a back arm of a transmission to the bottom frame the demanded moment. Unhook captures of the load-lifting mechanism from the engine.
9. Connect the internal ends of power shafts to a transmission (see the corresponding description in section 14).
10. Establish a reception exhaust pipe.
11. Establish a pulley of a cranked shaft and fix it bolts in sequence, return to removal.
12. On models with an automatic transmission connect electric sockets to switches, an electromagnet to ny windings and transmission sensors. Replace a hose of ventilation of a case of a transmission and the oxygen sensor.
13. Connect to a transmission the tire of grounding and fix it a nut.
14. Lower the car on the earth.
15. Connect to a transmission a cable of a drive of a speedometer and fix it the plug.
16. Connect the electric socket to the switch of lamps of a backing.
17. On models with a mechanical transmission fix a cover of a cable of coupling to an arm of a case of a transmission, then connect a cable of coupling with the squeezing lever and adjust it.
18. Establish the mechanism of a choice of transfers.
19. Establish a protective cover on a coupling case.
20. Establish coupling.
21. Establish a reception exhaust pipe.
22. Establish a pulley of a cranked shaft in sequence, return to removal. Tighten a bolt or bolts of fastening of a pulley of a cranked shaft the demanded moment.
23. Lower the car on the earth.
24. In sequence, to return to removal establish all earlier removed wires, tubes and hoses.
25. At existence, establish the pump of the amplifier of a steering, adjust a tension of a driving belt of the pump and remove air from hydraulic system.
26. Establish the generator and adjust a tension of a driving belt.
27. Establish the case of the air filter. On models with the carburetor establish a branch pipe of supply of warmed-up air from an inlet collector to the carburetor.
28. Establish the new oil filter and fill in in the engine oil.
29. Establish a radiator and fill in cooling liquid in cooling system.
30. Establish a cowl.
31. Check oil level in a transmission and, if necessary, add it.
32. On models with an automatic transmission adjust a cable of switching and, if necessary, add transmission liquid.
33. Connect a weight wire to the accumulator.