Opel Vectra A

since 1988-1995 of release

Repair and car operation



Vektr A. Opel
+ 1. Maintenance instruction
+ 1.1 Maintenance
+ 2. Engine
+ 3. Repair of DOHC engines
- 4. Repair of the diesel engine
   4.2. General information
   4.3. The repair which is not demanding removal of the engine
   4.4. Compression check
   4.5. Top dead point (VMT) of the piston of the first cylinder
   4.6. Cover of a head of the block of cylinders
   4.7. Pulley of a cranked shaft
   4.8. Casings of a gear belt
   4.9. Replacement of a gear belt
   4.10. Check and installation of phases of a gazoraspredeleniye
   + 4.11. Mechanism of a tension of a gear belt and pulleys
   4.12. Replacement of a sealing ring of a camshaft
   4.13. Check and adjustment of gaps of valves
   4.14. Camshaft and pushers
   4.15. Head of the block of cylinders
   4.16. Oil pallet
   4.17. Oil pump
   4.18. Replacement of a sealing ring of the oil pump
   4.19. Oil radiator
   - 4.20. Pistons with rods
      4.20.1. Removal
      4.20.2. Check
      4.20.3. Installation
      4.20.4. Check of working gaps of shatunny bearings
      4.20.5. Installation of pistons with rods
   4.21. Flywheel
   4.22. Replacement of sealing rings of a cranked shaft
   4.23. Replacement of support of the power unit
   4.24. Recommendations about engine removal
   4.25. Removal and engine installation
   4.26. Engine repair
   4.27. Engine start after major maintenance
+ 5. Cooling system
+ 6. Fuel system
+ 7. A fuel and exhaust system of models with system of injection of fuel
+ 8. Exhaust system and system of fall of toxicity of exhaust gases
+ 9. Fuel systems of the diesel engine
+ 10. Engine electrosystems
+ 11. Transmission
+ 12. Mechanical transmission
+ 13. Automatic transmission
+ 14. Power shafts
+ 15. Brake system
+ 16. Suspension bracket
+ 17. Body
+ 18. Electric equipment
+ 19. Check of malfunctions


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4.20.3. Installation

GENERAL INFORMATION

Gap measurement in the lock of a piston ring

Arrangement of piston rings on the piston

Arrangement of locks of piston rings on the piston of the diesel engine

1–drain stopper;
2–oil case;
3–final collector;
4–arm of a support of the engine;
5–the crane plum of cooling liquid;
6–water pump;
7–the sensor of a lamp of an overheat of cooling liquid;
8–the sensor of the index of temperature of cooling liquid;
9–the sensor of temperature of cooling liquid;
10-thermostat;
11-sensor of a lamp of emergency pressure of oil;
12-sensor of the index of pressure of oil;
13-hose of ventilation of a case;
14-index (щуп) oil level;
15-ignition coil;
16-phase sensor;
17-heatinsulating screen


PERFORMANCE ORDER
1. Before installation of new piston rings check a gap in the ring lock.
2. Arrange pistons and piston rings according to cylinders in which they will work.
3. Establish the top sealing ring in the first cylinder and the bottom of the piston push it in the cylinder to the cylinder basis.

Prevention

The top and average sealing rings are various, an external surface of an average ring the konusny.


4. Using щуп, measure a gap in the ring lock.
5. Repeat measurement process with a ring established in the top part of the cylinder and compare results of measurement to specifications (see fig. Gap measurement in the lock of a piston ring).
5а. If too small, it it is necessary to increase a gap, soshlifovyvy ring end faces.
5б. If a gap in the lock of a ring too big, check correctness compliance of rings to your engine.
6. Repeat check operation for each ring in the first cylinder and then for rings in other cylinders.
7. Establish piston rings on pistons in the same way, as well as at removal. The top and bottom sealing rings differ and can be identified on labels on the top ring surface. The top ring has a square profile and is noted by the T letter. The second ring has a conic profile and is noted by a letter 2Т. Marking on rings should be directed up.
8. After installation of piston rings on the piston check ease of moving of a piston ring in a piston flute.