Vektr A. Opel + 1. Maintenance instruction + 1.1 Maintenance - 2. Engine 2.2. General information 2.3. System of ventilation of a case 2.4. Compression check 2.5. Repair operations on the engine established in the car 2.6. The repair operations demanding removal of the engine 2.7. Recommendations about engine removal + 2.8. Removal and engine installation without a transmission + 2.9. Removal and engine installation together with a transmission 2.10. Replacement of support of the engine and transmission 2.11. Engine repair + 2.12. A gear belt and pulleys (without the automatic mechanism of a tension) 2.13. A gear belt and the tension mechanism (l models 1,4 and 1,6 except С16 NZ2) 2.14. An opening in a back casing of a gear belt on l models 1,4 and 1,6 2.15. Gear belt and tension mechanism (l NZ2 1,8 and 2,0 C16 model) 2.16. Forward sealing ring of a camshaft 2.17. Back sealing ring of a camshaft 2.18. Camshaft and camshaft case + 2.19. Removal and installation of a head of the block of cylinders on the engine in the car 2.20. Removal and installation of a head of the block of cylinders on the removed engine + 2.21. Repair of a head of the block of cylinders 2.22. Cleaning and survey of a head of the block of cylinders 2.23. Hydraulic pushers of valves 2.24. Flywheel 2.25. Replacement of a forward sealing ring of a cranked shaft 2.26. Replacement of a back sealing ring of a cranked shaft 2.27. Oil pallet 2.28. Oil pump 2.29. Repair of the oil pump 2.30. Removal and installation of pistons and rods 2.31. Check of pistons and rods + 2.32. Removal and installation of a cranked shaft 2.33. Check of a cranked shaft 2.34. Survey and gap check in radical and shatunny bearings 2.35. Check of a working gap of the bearing 2.36. Check of the block of cylinders of the engine 2.37. Engine start after major maintenance + 3. Repair of DOHC engines + 4. Repair of the diesel engine + 5. Cooling system + 6. Fuel system + 7. A fuel and exhaust system of models with system of injection of fuel + 8. Exhaust system and system of fall of toxicity of exhaust gases + 9. Fuel systems of the diesel engine + 10. Engine electrosystems + 11. Transmission + 12. Mechanical transmission + 13. Automatic transmission + 14. Power shafts + 15. Brake system + 16. Suspension bracket + 17. Body + 18. Electric equipment + 19. Check of malfunctions
|
ENGINE
The SOHC engine is an engine with one camshaft established in a head of the block of cylinders.
General information
Type
|
All models | The engine with four cylinders rowed, with the water cooling, established cross-section in a forward part of the car. The drive of valves is carried out by one camshaft through the hydraulic pushers, a gear belt put in action |
Codes of engines: |
– 14 NV |
1,4 l (1389 cm3)
|
– 16 SV |
1,6 l (1598 cm3)
|
– X16 SZ |
1,6 l (1598 cm3) "Ecotec"
|
– C16 NZ |
1,6 l (1598 cm3) + catalyst
|
– C16 NZ2 |
1,6 l (1598 cm3) + catalyst
|
– 18 SV |
1,8 l (1796 cm3)
|
– C18 NZ |
1,8 l (1796 cm3) + catalyst
|
– 20 NE |
2.0 l (1998 cm3)
|
– 20 SEH |
2.0 l (1998 cm3) early SRi
|
– C20 NE |
2.0 l (1998 cm3) + catalyst
|
Pistons: |
Diameter (mm)
|
Course (mm)
|
– 14 NV |
77,6
|
73,4
|
– 16 SV, C16 SV, C16 NZ and X16 SZ |
79,0
|
81,5
|
– C16 NZ2 |
80,0
|
79,5
|
– 18 SV and C18 NZ |
84,8
|
79,5
|
– 20 NE, 20 SEH and C20 NE |
86,0
|
86,0
|
Extent of compression: |
– 14 NV |
9,4: 1
|
– 16 SV, X16 SZ, 18 SV and 20 SEH |
10,0: 1
|
– C16 NZ, C16 NZ2, C18 NZ, 20 NE and C20 NE |
9,2: 1
|
Maximum capacity: |
– 14 NV |
55 kW (75 h.p.) at 5600 rpm
|
– 16 SV |
60 kW (82 h.p.) at 5400 rpm
|
– X16 SZ |
52 kW (71 h.p.) at 5000 rpm
|
– C16 NZ and C16 NZ2 |
55 kW (75 h.p.) at 5200 rpm
|
– 18 SV and C18 NZ |
66 kW (90 h.p.) at 5400 rpm
|
– 20 NE and C20 NE |
85 kW (116 h.p.) at 5200 rpm
|
– 20 SEH |
95 kW (129 h.p.) at 5600 rpm
|
Maximum torque: |
– 14 NV |
108 Nanometers at 3000 rpm
|
– X16 SZ |
128 Nanometers at 2800 rpm
|
– 16 SV |
130 Nanometers at 2600 rpm
|
– C16 NZ and C16 NZ2 |
125 Nanometers at 2800 rpm
|
– 18 SV |
148 Nanometers at 2800 rpm
|
– C18 NZ |
145 Nanometers at 3000 rpm
|
– 20 NE |
175 Nanometers at 2600 rpm
|
– 20 SEH |
180 Nanometers at 4600 rpm
|
– C20 NE |
170 Nanometers at 2600 rpm
|
Operating procedure of cylinders: |
all models | 1–3–4–2 (the cylinder No. 1 is located from a gear belt) |
Block of cylinders
Material
|
Cast iron
|
• the most admissible ovality of cylinders |
0,013 mm
|
• the most admissible konusnost of cylinders |
0,013 mm
|
• the most admissible boring of cylinders |
0,5 mm
|
Cranked shaft and bearings
Number of radical bearings
|
5
|
Diameter of radical necks, mm: |
– 14 NV, 16 SV, C16 NZ and X16 SZ |
• the nominal |
54,980-54,997
|
• the increased 0,25 mm |
54,730-54,747
|
• the increased 0,50 mm |
54,482-54,495
|
C16 NZ2, 18 SV, C18 NZ, 20 NE, C20 NE and 20 CEH |
|
• the nominal |
57,947-57,995
|
• the increased 0,25 mm |
57,732-57,745
|
• the increased 0,50 mm |
57,482-57,495
|
Color label of loose leaves of radical bearings: |
In a cover
|
In the block of cylinders
|
– 14 NV, 16 SV, C16 NZ and X16 SZ |
• the nominal |
The brown
|
The green
|
• uuvelichenny 0,25 mm |
The brown/blue
|
The green/blue
|
• the increased 0,50 mm |
The brown/white
|
The green/white
|
– C16 NZ2, 18 SV, C18 NZ, 20 NE, C20 NE and 20 CEH |
• the nominal |
The brown/green/white
|
• the increased 0,25 mm |
Brown/blue and Green/blue
|
• the increased 0,50 mm |
Brown/white and Green/white
|
Width of the central (persistent) radical neck, mm: |
– 14 NV, 16 SV, C16 NZ and X16 SZ |
• the nominal |
26,000-26,052
|
• the increased 0,25 mm |
26,200-26,252
|
• the increased 0,50 mm |
26,400-26,452
|
– C16 NZ2, 18 SV, C18 NZ, 20 NE, C20 NE and 20 CEH |
• the nominal |
25,950-26,002
|
• the increased 0,25 mm |
26,150-26,202
|
• the increased 0,50 mm |
26,350-26,402
|
Diameter of a shatunny neck, mm: |
– 14 NV, 16 SV, C16 NZ and X16 SZ |
• the nominal |
42,971-42,987
|
• the increased 0,25 mm |
42,721-42,737
|
• the increased 0,50 mm |
42,741-42,487
|
– C16 NZ2, 18 SV, C18 NZ, 20 NE, C20 NE and 20 CEH |
• the nominal |
48,970-48,988
|
• the increased 0,25 mm |
48,720-48,738
|
• the increased 0,50 mm |
48,470-48,488
|
Color label of loose leaves of shatunny bearings (all models): |
– the nominal |
No
|
– the increased 0,25 mm |
The blue
|
– the increased 0,50 mm |
The white
|
Ovality of radical and shatunny necks (all models) |
At most 0,04 mm
|
Gap in radical bearings, mm: |
– 14 NV, 16 SV, C16 NZ and X16 SZ |
0,017-0,047
|
– C16 NZ2, 18 SV, C18 NZ, 20 NE, C20 NE and 20 CEH |
0,015-0,040
|
Gap in shatunny bearings, mm: |
– 14 NV, 16 SV, C16 NZ and X16 SZ |
0,019-0,071
|
– C16 NZ2, 18 SV, C18 NZ, 20 NE, C20 NE and 20 CEH |
0,006-0,031
|
Axial люфт cranked shaft, mm: |
– 14 NV, 16 SV, C16 NZ and X16 SZ |
0,1-0,2
|
– C16 NZ2, 18 SV, C18 NZ, 20 NE, C20 NE and 20 CEH |
0,050-0,152
|
Lateral люфт rod (all models), mm |
0,07-0,24
|
Diameters of pistons and cylinders, mm
|
Diameter of the cylinder
|
Diameter of the piston
|
ID label
|
14 NV: |
– nominal size 1 |
77,56
|
77,54
|
6
|
|
77,57
|
77,55
|
7
|
|
77,58
|
77,56
|
8
|
|
77,60
|
77,58
|
00
|
– nominal size 2 |
77,59
|
77,57
|
99
|
|
77,62
|
77,60
|
02
|
– repair size of 0,5 mm |
78,02
|
78,05
|
7 +0,5
|
16 SV, C16 NZ and X16 SZ: |
– nominal size 1 |
78,95
|
78,93
|
5
|
|
78,96
|
78,94
|
6
|
|
78,97
|
87,95
|
7
|
|
87,98
|
78,96
|
8
|
– nominal size 2 |
78,99
|
78,97
|
99
|
|
79,00 |
78,98
|
00
|
|
79,01
|
78,99
|
01
|
|
79,02
|
79,00
|
02
|
– nominal size 3 |
79,03
|
79,01
|
03
|
|
79,04
|
79,02
|
04
|
|
79,05
|
79,03
|
05
|
|
79,06
|
79,04
|
06
|
– nominal size 4 |
79,07
|
79,05
|
07
|
|
79,08
|
79,06
|
08
|
|
79,09
|
79,07
|
09
|
|
79,10
|
79,08
|
1
|
|
79,48
|
79,45
|
7 +0,5
|
C16 NZ2: |
– nominal size
|
79,98
|
–
|
98
|
|
79,90
|
–
|
99
|
|
80,00
|
–
|
00
|
|
80,01
|
–
|
01
|
|
80,02
|
–
|
02
|
18 SV and C18 NZ: |
– nominal size 1 |
84,78
|
84,76
|
8
|
– nominal size 2 |
84,79
|
84,77
|
99
|
|
84,80
|
84,78
|
00
|
|
84,81
|
84,79
|
01
|
|
84,82
|
84,80
|
02
|
– repair size of 0,5 mm |
85,27
|
85,25
|
7 +0,5
|
20 NE, C20 NE and 20 SEN: |
– nominal size 1 |
85,98
|
85,96
|
8
|
– nominal size 2
|
85,99
|
85,97
|
99
|
|
86,00
|
85,98
|
00
|
|
86,01
|
85,99
|
01
|
|
86,02
|
86,00
|
02
|
– repair size of 0,5 mm |
86,47
|
86,45
|
7 +0,5
|
Piston gap in the cylinder (all models) |
0,02-0,04 mm
|
Piston rings
Quantity on one piston (all models)
|
2 kompressionny and 1 maslosjemny
|
Gap in the lock of a piston ring, mm: |
– kompressionny |
0,3-0,5
|
– maslosjemny (top and bottom ring) |
0,4-1,4
|
– shift of locks of rings in relation to the lock of a maslosjemny ring |
180 °
|
Head of the block of cylinders
Material (all models)
|
Easy alloy
|
The most admissible neploskosnost of the bottom surface of a head of the block of cylinders (all models) |
0,025 mm
|
Height of a head of the block of cylinders (all models) |
96,00 ± 0,25 mm
|
Width of a saddle of the valve, mm: |
– 14 NV, 16 SV, C16 NZ, X16 SZ and C16 NZ2: |
• the inlet |
1,3-1,5
|
• the final |
1,6-1,8
|
– 18 SV, C18 NZ, 20 NE, C20 NE and 20 CEH: |
• the inlet |
1,0-1,5
|
• the final |
1,7-2,2
|
Camshaft
Diameter of necks of bearings of a cam-shaft
|
Normal, mm
|
Repair 0,1 mm
|
Diameter of the bearing of a cam-shaft:
|
– 14 NV, 16 SV, C16 NZ and X16 SZ |
• No. 1 |
39,500-39,525
|
|
• No. 2 |
39,750-39,775
|
|
• No. 3 |
40,000-40,025
|
|
• No. 4 |
40,250-40,275
|
|
• No. 5 |
40,500-40,525
|
|
– C16 NZ2, 18 SV, C18 NZ, 20 NE, C20 NE and 20 CEH: |
• No. 1 |
42,500-42,525
|
42,400-42,425
|
• No. 2 |
42,750-42,775
|
42,650-42,675
|
• No. 3 |
43,000-43,025
|
42,900-42,925
|
• No. 4 |
43,250-43,275
|
43,150-43,175
|
• No. 5 |
43,500-43,525
|
43,400-43,425
|
Lifting of a cam, mm: |
– 14 NV (inlet and final) |
6,12
|
|
– 16 SV and C16 NZ: |
• the inlet |
5,61
|
|
• the final |
6,12
|
|
– C16 NZ2, 18 SV and C18 NZ: |
• the inlet |
6,01
|
|
• the final |
6,39
|
|
– C20 NE and 20 NE (inlet and final) |
6,67
|
|
– 20 SEN (inlet and final) |
6,70
|
|
The most admissible curvature of an axis of a camshaft (all models) |
0,04 mm
|
|
Axial люфт (all models) |
0,09-0,21 mm
|
|
Gear belt (engines without the automatic mechanism of a tension)
Measurement of a tension of a belt by means of the special Opel KM-51 tool 0-and: |
– 14 NV, 16 SV and C16 NZ: |
• new belt cold |
5,5
|
• new belt, warm |
8,0
|
• belt which was in use, cold |
4,0
|
• belt which was in use, warm |
7,0
|
– 18 SV, C18 NZ, 20 NE, C20 NE and 20 SEH: |
• new belt cold |
4,5
|
• new belt, warm |
7,5
|
• belt which was in use, cold |
2,5
|
• belt which was in use, warm |
7,0
|
Valves and directing valves
|
The inlet
|
The final
|
Full length of the new valve, mm: |
– 14 NV |
105,0
|
105,0
|
– 16 SV, X16 SZ and C16 NZ |
101,5
|
101,5
|
– C16 NZ2 |
104,2
|
104,2
|
– 18 SV, C18 NZ, 20 NE, C20 NE and 20 SEH |
104,2
|
104,0
|
Full minimum length of the valve, mm: |
– 14 NV |
104,6
|
104,6
|
– 16 SV, X16 SZ and C16 NZ |
101,1
|
101,1
|
– C16 NZ2 |
103,8
|
103,8
|
– 18 SV, C18 NZ, 20 NE, C20 NE and 20 SEH |
103,8
|
103,6
|
Diameter of a plate of the valve, mm: |
– 14 NV |
33,0
|
29,0
|
– 16 SV, X16 SZ, C16 NZ and C16 NZ2 |
38,0
|
31,0
|
– 18 SV, C18 NZ, 20 NE, C20 NE and 20 SEH |
41,8
|
36,5
|
Diameter of a core of the valve (all engines), mm: |
– the nominal |
6,988-7,012
|
6,978-6,992
|
– repair size of +0,075 mm |
7,073-7,087
|
7,053-7,067
|
– repair size of +0,150 mm |
7,148-7,162
|
7,128-7,142
|
– repair size of +0,250 mm |
7,248-7,262
|
7,228-7,242
|
Internal diameter of the directing plug of the valve (all engines), mm: |
– the nominal |
7,030-7,050
|
|
– repair size of +0,075 mm |
7,105-7,125
|
|
– repair size of +0,150 mm |
7,180-7,200
|
|
– repair size of +0,250 mm |
7,280-7,300
|
|
Valve gap in a directing tulka (all engines), mm: |
– the inlet |
0,018-0,052
|
|
– the final |
0,038-0,072
|
|
Corner of a working facet of a saddle of the valve: |
all engines |
44 °
|
Gap of valves: |
all engines |
Automatic adjustment by hydraulic pushers of valves
|
Flywheel
The most admissible lateral palpation of a gear wreath of a flywheel (all engines)
|
0,5 mm
|
The maximum size of repolishing of a surface interfaced to a coupling disk |
0,3 mm
|
Greasing system
Gaps in the oil pump:
|
– between internal and external rotors (all engines) |
0–0,2 mm
|
– axial люфт between the case and a rotor: |
• 14 NV, 16 SV, C16 NZ and X16 SZ |
0,08-0,15 mm
|
• C16 NZ2, 18 SV, C18 NZ, C20 NE and 20 SEH |
0,03-0,10 mm
|
Pressure of oil on idling turns on the warm engine (all engines) |
1,5 bar
|
Tightening moments
Zabornik of warmed-up air to a final collector
|
8 Nanometers
|
Fastening of the generator and inlet collector to an arm: |
– 1,4 and 1,6 l except C16 NZ2 |
20 nanometers
|
– L C16 NZ2 1,8 and 2,0 |
18 Nanometers
|
Bolts of fastening of the generator to an arm (М8) |
30 Nanometers
|
Bolts of fastening of the generator to an arm (М10) |
40 Nanometers
|
Bolts of fastening of the generator to a bracket |
25 Nanometers
|
Fastening of a cover of the shatunny bearing: |
– 1,4 and 1,6 l except C16 NZ2: |
• stage 1 |
25 Nanometers
|
• stage 2 |
To tighten on a corner 30 °
|
– L C16 NZ2 1,8 and 2,0: |
• stage 1 |
35 Nanometers
|
• stage 2 |
To tighten on a corner 45 °
|
• stage 3 |
To tighten on a corner 15 °
|
Cover of a head of the block of cylinders |
8 Nanometers
|
Camshaft pulley |
45 Nanometers
|
Persistent plate of fixing of a camshaft |
8 Nanometers
|
Branch pipe to a thermostat casing: |
|
– L C16 NZ2 1,8 and 2,0 |
8 Nanometers
|
The water pump to the block of cylinders: |
|
– 1,4 and 1,6 l except C16 NZ2 (М6) |
8 Nanometers
|
– C16 NZ2 1,8 and 2,0 of l (М8) |
25 Nanometers
|
Sensor of provision of a cranked shaft: |
– L C16 NZ2 1,8 and 2,0 |
13 Nanometers
|
Bolts of fastening of a head of the block цилиндров*: |
– 1,4 and 1,6 l except C16 NZ2: |
• stage 1 |
25 Nanometers
|
• stage 2 |
To tighten on a corner 60 °
|
• stage 3 |
To tighten on a corner 60 °
|
• stage 4 |
To tighten on a corner 60 °
|
– L C16 NZ2 1,8 and 2,0: |
• stage 1 |
25 Nanometers
|
• stage 2 |
To tighten on a corner 90 °
|
• stage 3 |
To tighten on a corner 90 °
|
• stage 4 |
To tighten on a corner 90 °
|
Pulleys of an auxiliary driving and gear belt to a cranked shaft: |
– 1,4 and 1,6 l except C16 NZ2: |
• stage 1 |
55 Nanometers
|
• stage 2 |
To tighten on a corner 45 °
|
• stage 3 |
To tighten on a corner 15 °
|
Pulleys of an auxiliary driving and gear belt to a cranked shaft |
20 Nanometers
|
Pulley auxiliary driving to a pulley of a gear belt |
20 Nanometers
|
The mechanism of a tension of a driving belt to an arm: |
– 1,4 and 1,6 l except C16 NZ2 |
20 Nanometers
|
– L C16 NZ2 1,8 and 2,0 |
18 Nanometers
|
Arm of a support of the power unit to the block of cylinders |
60 Nanometers
|
Arm to an arm of a support of the power unit |
60 Nanometers
|
Arm of a support of the power unit to the bottom frame |
40 Nanometers
|
Arm of the pump of the amplifier of a steering to an engine arm |
60 Nanometers
|
Arm of a support power to a lateral frame |
65 Nanometers
|
Final collector to a head of the block of cylinders |
22 Nanometers
|
Reception exhaust pipe to a final collector |
25 Nanometers
|
Drive plate to a cranked shaft |
60 Nanometers
|
Flywheel to cranked валу*: |
– 1,4 and 1,6 l except C16 NZ2: |
• stage 1 |
35 Nanometers
|
• stage 2 |
To tighten on a corner 30 °
|
• stage 3 |
To tighten on a corner 15 °
|
– L C16 NZ2 1,8 and 2,0: |
• stage 1 |
65 Nanometers
|
• stage 2 |
To tighten on a corner 30 °
|
• stage 3 |
To tighten on a corner 15 °
|
Forward casing of a gear belt to a back casing |
4 Nanometers
|
The pumping-up fuel pump to a cover of a head of the block of cylinders |
18 Nanometers
|
The directing plug and vyzhimny the bearing to a transmission |
22 Nanometers
|
Thermofilter plugs to a head of the block of cylinders |
30 Nanometers
|
Inlet collector to a head of the block of cylinders |
22 Nanometers
|
The detonation sensor to the block of cylinders (X16 SZ) |
13 Nanometers
|
Bolts of fastening of covers radical подшипника*: |
– stage 1 |
50 Nanometers
|
– stage 2 |
To tighten on a corner 45 °
|
– stage 3 |
To tighten on a corner 15 °
|
The oil filter to the oil pump/block of cylinders |
6 Nanometers
|
Arm of a maslopriyemny pipe to the block of cylinders |
6 Nanometers
|
Maslopriyemny pipe to the oil pump |
8 Nanometers
|
Oil pipelines to a radiator |
22 Nanometers
|
The sensor of pressure of oil to the oil pump: |
– 1,4 and 1,6 l except C16 NZ2 |
30 Nanometers
|
– L C16 NZ2 1,8 and 2,0 |
40 Nanometers
|
Perepuskna the valve to the oil pump |
30 Nanometers
|
Back cover to the oil pump |
6 Nanometers
|
The oil pump to the block of cylinders |
6 Nanometers
|
The oxygen sensor to a final collector |
30 Nanometers
|
Arm of the pump of the amplifier of a steering: |
– L C16 NZ2 1,8 and 2,0. |
18 Nanometers
|
The right arm of fastening of the power unit to the bottom frame. |
65 Nanometers
|
Arm to the generator |
25 Nanometers
|
Spark plugs |
25 Nanometers
|
Starter to the block of cylinders (М10) |
45 Nanometers
|
Starter to the block of cylinders (М12) |
60 Nanometers
|
Oil pallet: |
– 1,4 and 1,6 l except C16 NZ2 |
8 Nanometers
|
– L C16 NZ2 1,8 and 2,0 |
15 Nanometers
|
Masloslivny stopper |
55 Nanometers
|
Arm to the block of cylinders |
35 Nanometers
|
The sensor of the index of temperature of cooling liquid to a head of the block of cylinders |
20 Nanometers
|
Thermostat casing: |
– 1,4 and 1,6 l except C16 NZ2 |
10 Nanometers
|
– L C16 NZ2 1,8 and 2,0 |
15 Nanometers
|
The mechanism of a tension of a gear belt to the oil pump: |
1,4 and 1,6 l except C16 NZ2 |
55 Nanometers
|
Casing of a gear belt to oil to a pump/cover of a head of the block of cylinders: |
– 1,4 and 1,6 l except C16 NZ2 |
12 Nanometers
|
– L C16 NZ2 1,8 and 2,0 |
6 Nanometers
|
Pulley of a gear belt to a cranked shaft: |
– L C16 NZ2 1,8 and 2,0 |
6 Nanometers
|
• stage 1 |
130 Nanometers
|
• stage 2 |
To tighten on a corner 40-50 °
|
Bolts of fastening of a transmission to the engine (М10) |
45 Nanometers
|
Bolts of fastening of a transmission to the engine (М12) |
60 Nanometers
|
* It is necessary to use only new bolts. The moments of a tightening of bolts of fastening of a head of the block of cylinders are specified only for bolts of the latest updating. When using bolts of early updating, the moment of a tightening of bolts is necessary for specifying at the dealer of Opel. |
|